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The alignment of industrial machinery is of paramount importance to ensure machines can operate in an efficient manner, free from breakdowns
The alignment of industrial machinery is of paramount importance to ensure machines can operate in an efficient manner, free from breakdowns
Call Monition on 01909 722000 to discuss your Industrial Alignment Requirements
Call Monition on 01909 722000 to discuss your Industrial Alignment Requirements
Misaligned machines result in vibrations and premature wear of bearings, seals and couplings
Misaligned machines result in vibrations and premature wear of bearings, seals and couplings
Call Monition Today!
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Industrial Alignment


What is Industrial Alignment?

The alignment of industrial machinery is of paramount importance to ensure machines can operate in an efficient manner, free from breakdowns.

 

Rotating machines are found across many applications in the world. Every single machine installation that includes a motor driving a pump, motor, mixer, fan etc. The power transmission can be a belt, a jack shaft, a coupling, and multiple machines including gearbox, generator or something else.

 

When it comes to problems like breakdowns or symptoms like vibrations or excessive wear of bearings, couplings or belts, the reason is very often misalignment.

 

Monition is the UK distributor for the Fixturlaser range of Industrial Alignment, Measurement & Laser Shaft Alignment Systems that have been developed specifically for industrial alignment applications. Monition also provides onsite industrial alignment services, through our team of highly experienced condition monitoring and industrial alignment engineers.

 

Why Precision Industrial Alignment of Machinery is Necessary

Misaligned machines result in vibrations and premature wear of bearings, seals and couplings. Machines with rotating shafts are designed to run under optimal conditions. Misalignment will lead to harmful forces, deteriorating the machines' performance.


How is Industrial Misalignment recognised?

  • Premature bearing, seal and coupling failure
  • Excessive radial and axial vibrations
  • High casing temperature at the bearings, or nearby them, or high oil temperature
  • High coupling temperature
  • Oil leakage at the bearing seals
  • Loose or broken foundation bolts and/or coupling bolts
  • Similar equipment has less vibrations or has longer operation lifetime

Benefits of precision Industrial Alignment:

  • Reduced vibration levels.
  • Increased meantime between failures
  • Reduced maintenance cost
  • Reduced energy consumption
  • Increased production quantity and quality

Misaligned machines contribute to huge costs in repair and production loss every year. By introducing preventive maintenance, including regular alignment control, you minimise the number of unplanned stops due to machine breakdowns.

Measurements

  • Shaft alignment of pumps, motors and reducers
  • Cardan shaft alignment
  • Machine train alignment
  • Dynamic measurements / thermal growth measurements
  • Measurement of base flatness

Industrial Alignment Products
High vibration levels, premature bearing failures, hot couplings or leaking shaft seals can all be indications of misaligned machines.

With Fixturlaser's laser-based alignment systems, you can make a quick check, align your equipment and keep the machines online without the risk of suffering unplanned stops due to misalignment.

  • The Fixturlaser GO is a Laser Shaft Alignment system for quick and easy precision industrial alignment. With a simple to operate user interface, the Fixturlaser GO system offers industrial alignment of Vertically and Horizontal-mounted rotating mechanical equipment.

  • The Fixturlaser XA is a professional Laser Shaft Alignment system for conducting precision industrial alignment measurement and correction. In addition to the alignment of horizontal and vertically mounted machinery, the Fixturlaser XA system has the capability to conduct alignment of Machine Trains, Offset machinery (Cardan Shaft Alignment), and the offline-to-online-running alignment of machinery subject to Dynamic forces such as Thermal Growth.

  • The Fixturlaser PAT is a low-cost, laser-based tool for the industrial alignment of belt and pulley drives.

  • The Fixturlaser GEO is a sophisticated laser-based system for the precision geometric alignment of industrial structures and machinery, including Machine Tables, Base Plates and foundations.

Industrial Alignment Services
Monition offers onsite Industrial Alignment services for the alignment of horizontal and vertically mounted plant machinery, including pumps, motors, drives & gearboxes.

 

Further Information regarding Industrial Alignment
Monition can provide assistance in all your Industrial Alignment applications. For further information on the Industrial Alignment or arrange onsite alignment of plant machinery, please telephone Monition on 01909 722000. Alternatively you can email us at sales@monition.com or complete our enquiry form and one of our sales team will contact you to discuss your requirements.


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