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Plant Preventative Maintenance Developments (PPMD) - (Use of FMECA)


Plant Preventative Maintenance Developments (PPMD) - (Use of FMECA)Monition has developed a methodology for the optimisation of the Maintenance Regime and Plant Preventative Maintenance (PPM) Schedules through working in partnership with our clients.

 

In order to conduct the PPM Development process the best practices of Failure Modes Effects and Criticality Analysis (FMECA) are to be used because it uses both applied science (FMEA) and use of experience on the plant. The process is documented and made traceable with built in continuous improvement.

 

Monition plays an integral role in the development processes with the knowledge and integration of condition based maintenance and lubricant management services in order to optimise the maintenance function. The link between these initiatives helps provide the framework for a fiscally sound proactive strategy with the main objective being to improve plant reliability and asset longevity.

 

This method is for reviewing and improving the Preventative Maintenance Schedules is to ultimately generate life plans for each asset type. The key objective is to optimize the PPM’s, identify tasks missing from the current instructions, tailor instructions to each discipline (Skill Set) and introduce more proactive maintenance solutions by adjusting the balance of maintenance strategies (Time Base, Condition Based, Design Out).

 

Plant Preventative Maintenance Development Benefits

  • Apply derived science along with plant experiences to improve instructions
  • Ensures relevant tasks are issued to the relevant skill sets
  • Makes task instructions more implicit in understanding and feedback required
  • Ensures failure modes are mitigated with appropriate maintenance tasks
  • To provide a framework for review and development (Continuous Improvement)
  • To provide a reference document which can be used as a structure for training
  • Provide relatively fast establishment by using 80/20 methodology
  • Improved Maintenance Instructions
  • Rationalise (Optimisation) of Maintenance Workload
  • Reduce Maintenance Spend
  • Improve control of work instructions by including sign off procedures
  • Improve Machine Reliability


You can contact Monition to discuss a no-obligation site-visit and consultation. Call us today on +44 (0) 1909 722000 or email sales@monition.com.

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