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Tel: 01909 722000
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sales@monition.com
Shaft Alignment Tools
Monition are the UK & Eire Approved Distributor for product sales of Fixturlaser Shaft Alignment Tools. On a global scale we can also provide application support & training.
What is Shaft Alignment?
Motor Misalignment is the leading cause of machine failure - resulting in premature component wear, plant breakdowns, production downtime and expensive repairs.
Shaft Alignment is of critical importance to Maintenance and Engineering teams who need to ensure that rotating plant machinery, such as motors, pumps and gearboxes, are coupled together in perfect alignment to ensure a perfect rotational centreline is achieved.
If there is misalignment between two machines, such as a motor and pump, then the two shafts will rotate in an eccentric fashion, placing undue stresses on the shafts, coupling, and the units themselves. The result of shaft misalignment is inevitably a plant breakdown, normally due to increased wear rates inflicted upon bearings, mechanical seals and other internal components.
Monition is a specialist Shaft Alignment company providing onsite in-situ Shaft Alignment services and also supplying specialist Laser Shaft Alignment systems.
Shaft Alignment Products
The fastest and safest way of aligning a rotating machine is by using a laser-based Shaft Alignment system. Professional service technicians use systems such as the Fixturlaser XA and GO systems to perform alignment measurements and corrections in the field.
Fixturlaser systems are characterised by
- Easy-to-operate icon interface (minimal training required)
- Precision measurement of alignment to fine tolerances
- Unique line-laser technology which eliminates the need to perform rough-alignment
- Bluetooth wireless connectivity of laser transmitters / receivers (XA System)
- Full-Colour LCD Touch screen (XA System)
Fixturlaser XA Ultimate - Shaft Alignment + Geometric Measurement Tool Kit
The alignment and geometric applications programs that are included in the Fixturlaser XA Ultimate, complement each other. Having a properly aligned machine starts already at the time of its installation, e.g. with checking that the machine foundation is flat before the machine is installed upon it. If the machine foundation is skewed or warped in any way, that will influence the machine's capability to function.
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- Offers Shaft Alignment + Straightness, Circular Flatness, Rectangular Flatness & Bore Measurements
- 3D colour animation for fast results
- Automatic registration of measurement points - Express Mode
- Express alignment check
- Wireless data transfer
- Touchscreen with icons means no confusing terminology
- Small, thin measurement units with large measurement areas
- Quick and simple mounting
- Robust and practical design
- Connectability for rapid data transfer and documentation
Fixturlaser XA Pro - Shaft Alignment Tool Kit
The Fixturlaser XA definitely sets a new standard for laser based shaft alignment products. With the introduction of new technology in both hardware and software, this alignment tool took a huge innovative technology leap forward with regards to its user friendliness and the once so time consuming task of performing shaft alignment. The Fixturlaser XA Pro is a new and improved successor to the Fixturlaser XA with more new features and more content.
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- 3D colour animation for fast results
- Automatic registration of measurement points - Express Mode
- Express alignment check
- Wireless data transfer
- Touchscreen with icons means no confusing terminology
- Small, thin measurement units with large measurement areas
- Quick and simple mounting
- Robust and practical design
- Connectability for rapid data transfer and documentation
Fixturlaser UPADXA - Shaft Alignment Tool Kit
Fixturlaser is the first laser alignment specialist to introduce a tool for shaft alignment that is ultra portable - the Fixturlaser UPADXA. The tool is attached to your arm allowing you to work in complete freedom and mobility during the entire measurement and alignment process; it is your work freedom-in-a-box!
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- Hands Free HMI equivalent of the Fixturlaser XA
- All other features the same also
- Alignment platform allowing for geometry and other alignment tasks
Fixturlaser GO Pro - Shaft Alignment Tool Kit
What is so special with the Fixturlaser GO Pro, except for the wireless measurement units, the animated graphic user interface, the colour screen, etc? Well, we think that the adaptive user interface, combined with the function compound moves, makes it really special, actually unique since no other laser based alignment tool in the market has this feature.
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- Cable only system for Horizontal and vertical shaft only
- Black and white display
- Button HMI control
- Data capture
Fixturlaser GO Basic - Shaft Alignment Tool Kit
Our entry product, the Fixturlaser GO Basic, comes with high tech hardware and software, and many functions to increase the user friendliness. As with all the other Express Alignment products, the Fixturlaser GO Basic also uses the innovative and remarkable Express Alignment measurement units that will save you a lot of time and headache.
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- Cable only system for Horizontal and vertical shaft only
- Black and white display
- Button HMI control
- Data capture
Fixturlaser Dirigo - Shaft Alignment Tool Kit
The Fixturlaser Dirigo puts laser alignment accuracy within reach of everyone! The ergonomically designed control unit fits comfortably in one hand. The live display means that you will get instant feedback when shimming or moving the machines. This eliminates the guesswork and the back and forth process, you are suffering through now. All this at an affordable price that means a really quick payback.
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- Entry Level hand held laser shaft alignment tool
- No data capture
Fixturlaser Exigo - Shaft Alignment Tool Kit
The easy-to-use, ergonomically designed display fits right in your hand. Its intuitive design means you can step through an alignment as soon as you pick it up. The Fixturlaser Exigo has been designed to let you concentrate your skill and effort on performing precision alignments, not on figuring out how to use the tool.
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- Basic System for Atex environments
- Some storage with a metre range
Industrial Applications for Shaft Alignment
- Shaft Alignment of Motors, in manufacturing, processing, mining, aggregates, printing, wind turbines, marine, pulp & paper, power generation, oil & gas, petrochemicals etc
- Alignment of Industrial Gearbox Shafts, in manufacturing, processing, mining, aggregates, printing, wind turbines, marine, etc
- Alignment of Industrial Pumps in factories, wastewater, pumping stations, etc
- Alignment of Propeller Shafts in marine applications.
- Alignment of Mixer Shafts
- Alignment of Fan Shaft
Shaft Alignment Services
Monition’s on-site Shaft Alignment service will help you get rotating machinery operating within manufacturers' tolerances, in no time - giving you the confidence that equipment is correctly installed and running smoothly. Monition provides ISO accredited onsite services, across the UK, with all Engineers Safety-Contractor registered.
Contact Monition to discuss Laser Shaft Alignment and arrange a no-obligation site-visit and consultation. Call us today on +44 (0) 1909 722000 or email sales@monition.com.